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KDCMA Automatic Double Clipper

About the product

The KDCMA is a modular TIPPER TIE automatic double clipper for natural, artificial, and fibrous casings with a diameter of 25 to 120 mm. The machine is designed for the production of portioned, ring, chain, and loaf products. An adjustable casing brake ensures gentle feeding and precise filling, while a touchscreen control system with 50 memory programs allows for quick machine adjustments to suit various products and production needs.

The KDCMA is a modular TIPPER TIE automatic double clipper for natural, artificial, and fibrous casings with a diameter of 25 to 120 mm. The machine is designed for the production of portioned, ring, chain, and loaf products. An adjustable casing brake ensures gentle feeding and precise filling, while a touchscreen control system with 50 memory programs allows for quick machine adjustments to suit various products and production needs.

The KDCMA series is a fully automatic double clipping machine with a modular design. Basic and additional components are interchangeable within the model range, allowing the machine configuration to be tailored to a specific product, casing type, and production line setup. The machines handle natural, artificial, and fiber casings with a caliber of 25–120 mm, depending on the model. The equipment is used to produce raw, cooked, and portioned sausages, rings, chains, and loaves.

 

The manufacturer's current product page also lists a wider range of applications: minced meat and fish, surimi, vegetable products, cheese curds, sauces, soups, pet food, and other products suitable for packaging in flexible casings.

 

Clipping Technology

 

The clip closing zone uses single-action pneumatic cylinders, ensuring high speed with reduced air consumption.

Four displacement shields ensure accurate formation of product ends and allow processing of casings of various types and calibers. A movable, adjustable casing brake prevents over-tensioning and ensures precise portioning.

 

Control

 

The KDCMA is equipped with a touchscreen with memory for up to 50 production programs. The control system allows you to monitor and adjust key process parameters, including:

  • Number of stops;
  • Number of portions per minute;
  • Product parameters;
  • Machine system settings;
  • Error log;
  • Loop testing;
  • Label testing;
  • Filler start.

The interface is based on international pictograms and is designed for operator convenience.

 

Hygiene and maintenance

 

The machine is constructed of high-quality stainless steel. Sloping and smooth surfaces, wide-opening panels, and easy access to work areas facilitate sanitization and maintenance.

The machine has an approximately 10-degree tilt, providing the operator with a better view of the production area.

The valves are located on a retractable service bar and are identical, simplifying replacement and reducing the inventory of various components. Valve operation can be tested step-by-step through the control system.

Characteristics KDCMA70 KDCMA90 KDCMA200 KDCMA400
Shell caliber 25–65 mm 25–85 mm 45–110 mm 45–120 mm
Clip series E200, E210, E220,
E230, E240
E200, E210, E220,
E230, E240
G175, G200, G225 370, 390, 400
Air flow 7.4 Nl 9.5 Nl 12.3 Nl 16.6 Nl
LpA 82 dB(A) 82 dB(A) 84 dB(A) 79 dB(A)
LWA 94 dB(A) 94 dB(A) 98 dB(A)
Electronic counter
Baking tray
Output roller conveyor
Installer labels with a printer or extruder
Bobbin clipping system
Thread dispenser
Longitudinal optical stop (variable)
Loop machine

* The range of clips and gauges used depends on the shell material.

Ring-shaped product tray
Designed to receive finished ring-shaped products immediately after clipping.

Output roller conveyor
Used to remove long loaves and other oblong products from the work area.

Label Applicator with Printer or Extruder
Allows you to label products directly during the production process.

Spool Clipping System
Reduces the time required to reload clips and allows for longer continuous operation.

Thread Dispenser
Used in the production of ring-shaped products.

Adjustable optical length stop
Allows you to control the length of the product and helps reduce waste during subsequent cutting.

Automatic looper
Automatically installs a loop for hanging products for further processing, storage, or presentation.

All of the listed devices are available for the KDCMA70, KDCMA90, KDCMA200 and KDCMA400.

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