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Automatic Double Clipper SV4800

About the product

The SV4800 is an automatic double clipper TIPPER TIE for producing long and shaped products in polymer, fibrous, and collagen casings with a caliber ranging from 45 to 160 mm. The machine delivers a throughput of up to 120 portions per minute and is suitable for sausages, hams, and other formed products. Shuttle-Clip technology, an adjustable casing brake, and touchscreen controls ensure precise clipping, quick casing changes, and consistent operation at high productivity.

The SV4800 is an automatic double clipper TIPPER TIE for producing long and shaped products in polymer, fibrous, and collagen casings with a caliber ranging from 45 to 160 mm. The machine delivers a throughput of up to 120 portions per minute and is suitable for sausages, hams, and other formed products. Shuttle-Clip technology, an adjustable casing brake, and touchscreen controls ensure precise clipping, quick casing changes, and consistent operation at high productivity.

Performance and Application

 

The SV4800 is designed for automatic clipping of long and shaped products with a diameter of 45-160 mm. The machine handles polymer, fibrous, and collagen casings and provides a throughput of up to 120 portions per minute.

The equipment is suitable for the production of cooked and dry-cured sausages, ham, and molded products. The manufacturer's current product page also lists applications for minced meat and fish, whole-muscle products, surimi, plant-based products, cheese curds, soups, sauces, and pet food.

 

Shuttle-Clip Technology

 

The SV4800 uses Shuttle-Clip technology, which combines product displacement and clipping. The system is designed for high speed, precise portioning, and gentle casing handling.

 

The massive displacement system allows processing products up to 160 mm in diameter. For airless, loose packing, the machine can be additionally equipped with an increased expansion device of up to 250 mm.

 

Clip pressure control

 

The clip pressure control system protects the equipment from damage due to improper operation. When the set closing force limit is reached, the safety system automatically stops the machine.

 

Quick Casing Change

 

The rotating casing brake mechanism allows for casing changes without moving the clipping head, reducing changeover time.

A dual-console rotating turret is available as an option, allowing casing changes to be made virtually without interrupting production.

 

Output Conveyor

 

The rotating output conveyor is equipped with programmable belt speed control. This allows product movement to be adapted to its diameter and production process parameters.

The conveyor height is adjustable depending on the product size. For facilities with limited space or producing very long products, the SV4800 is available in a side-discharge configuration, minimizing the equipment footprint.

 

Touchscreen Control

 

The SV4800 is equipped with a powerful, maintenance-free, electronically controlled servo drive. Six speed settings are available, allowing the machine to be tailored to the specific product.

Control is via a touchscreen with a graphical interface. Production parameters can be saved in programs and reused when changing products.

The integrated control system monitors safety functions, reports abnormal equipment conditions, and reminds you when scheduled maintenance is required.

 

Hygienic design

 

Smooth stainless steel surfaces and easy access to the work areas make the machine easy to sanitize.

 

For easy cleaning, the following features are included:

  • a pull-out drawer in the lower part of the housing;
  • a rotating outlet conveyor;
  • a quick-release Easy Clean filling tube head;
  • an enclosed control cabinet with protection from moisture.

 

The design is designed for quick technical and sanitary maintenance.

 

Characteristic SV4800
Width 2 339 mm
Depth 1,295 mm
Height 1,756 mm
Power voltage 3 × 400 V / 50 or 60 Hz
Protection class IP65
Compressed air consumption 0.39 m³/tact
Air pressure 6–7 bar
Caliber range 45–160 mm
Productivity Up to 120 servings/min
Clip type E400 series
General expansion 250 mm
LpA noise level 75 dB(A)
Weight 800 kg

Noise level stated according to EN ISO 11204.

TeQu-S Loop Placer
Automates loop placement simultaneously with the clipping process.

Label Dispenser
Allows labels to be attached directly with a clip. Labels can be customized with the date, weight, barcode, logo, and other production information.

TagPrint TD60 System
Designed for product labeling and traceability during production. The manufacturer confirms the compatibility of the TD60 with the SV4800.

Lose Filling Device
Allows airless filling of molded products with a total expansion of up to 250 mm.

Telescopic Conveyor
Used to adapt the product delivery area to various product sizes and production line configurations.

Longitudinal Portioning with Optical Control
Allows you to control the length of the produced products.

Controlled Casing Brake
Adjusts the feed and tension of the casing during the production process.

Extension Filling Tube
Used when it is necessary to adapt the filling area to a specific product.

Spool Clips
Allow you to organize a continuous feed of clips with high productivity operation.

Casing Limit Switch
Controls the end of casing during production.

Start/Stop Switch at the End of the Conveyor
Allows you to control the equipment directly from the finished product exit area.

Dual-Console Rotating Turret
Ensures virtually continuous casing changes and reduces machine downtime.

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